Service Overview
Our Rapid Prototyping, Integration and Development service delivers cutting-edge solutions to transform your most complex challenges into field-ready innovations. With decades of experience and AS9100D with ISO 9001-2015-certified facilities, we offer expertise in prototyping, engineering, and advanced manufacturing for aerospace, defense, and commercial applications. Whether you're enhancing existing products or developing new solutions, our team ensures precision, compliance, and innovation at every step.
Key Features
Prototype Testing & Validation
Thorough testing to ensure your prototypes meet your requirements and exceed expectations.
Custom Development Solutions
Tailored solutions designed to address your unique challenges and opportunities.
Innovative Research & Collaboration
Cutting-edge research and collaboration to drive innovation and deliver results.
Core Components
Rapid Prototyping
Transforming ideas into tangible solutions with precision and speed.
- Advanced CNC machining and additive manufacturing
- Small-batch and low-rate initial production (LRIP) capabilities
- High-accuracy assembly of electronic components onto circuit boards
- 3D scanning and both 3D filament and resin printing for rapid, cost-effective prototyping
Customer-Directed R&D
Collaborating closely with clients to develop innovative, custom solutions.
- End-to-end R&D services from concept to validation
- Expertise in tactical solutions, electronics, and networking
- Specialized systems integration for complex challenges
- Successfully responded to two USSOCOM Combat Mission Needs Statements contracts (ALFPK and RAA VAK)
Quality and Compliance
Delivering secure, compliant, and high-quality solutions.
- AS9100D with ISO 9001-2015-certified facilities for quality assurance
- TAA-compliant manufacturing processes
- Full testing and validation in defense-grade environments
Additional Information
Equipment and Capabilities
- Two Computer Numerical Control (CNC) Machines (HAAS TM 2P: 3-axis with 20-tool capability, HAAS TM 1P: 4-axis; with 10-tool capability)
- Types of operations: cutting, shaping, engraving, metal bending/shearing, welding
- Material: stainless steel, carbon steel, aluminum, copper, brass, G-10 phenolic sheets, Delrin acetal copolymer sheets, various acrylics/plastics, carbon fiber sheets
- Other tools: 3 horizontal cutting band saws, vertical mill, lathe, sanders, band saws, sheet metal bender and shear, sand blaster, wire feed welder
- Two HAAS CNC machines (3-axis and 4-axis)
- Neoden Pick and Place Machine: 4 vision enabled pick-up heads, laser camera, 58 component slots
- Creality CR 10-Smart Pro filament 3D printer
- Formlabs resin 3D printer
- Einstar 3D scanner
- Hakko FX-972 Dual-Port Soldering Station
- Software development and continuous delivery/integration with enterprise-grade development environments and version control systems
Additional Rapid Prototyping Achievements
- RAA VAK Effort – Streamlined design, development and deployment of the Remote Advise and Assist Virtual Accompany Kit (RAA VAK), completing a proposal in 5 days, delivering a Version 1 prototype to Iraq within 90 days, and providing three Version 2 prototypes within 60 days after feedback. Successfully executed a CMNS contract for Low Rate Initial Production (LRIP), deploying 11 RAA VAK kits within 90 days. The RAA VAK optimizes currently available communications technologies to provide seamless locale node connectivity (WiFi (including long range, high bandwidth point-to-point WiFI); Cellular, MANET) with beyond the line-of-sight capabilities (Satellite, Cellular, Ethernet) for backhaul of tactical communications/ data to operational and strategic levels.
- USSOCOM Austere Location Force Protection Kit (ALFPK) – Led the design, development, systems integration, and LRIP for the USSOCOM ALFPK, supporting Village Stability Operations (VSO) in Afghanistan. Conducted in-theater new equipment training, leading to ALFPK becoming a USSOCOM Program of Record.
- SAMS Tactical Security System – Designed, developed, tested, and produced SAMS to secure OCONUS safe houses, arms rooms, and classified storage areas for SOCCENT. Conducted in-theater new equipment training. The system integrates tactical geolocation software with COTS motion sensors and cameras, providing AES-256 encrypted SMS alerts and imagery via host-nation cellular infrastructure for secure monitoring.
- Wearable Low-Light Soldier Cam – Developed a wearable EO/IR digital camera with a motorized IR cut filter and wireless streaming capability. The system provided real-time video streaming, data collection, and after-action reporting during force-on-force scenarios in low-light conditions. Three prototypes were developed and demonstrated within six months.
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Contact us today to learn how we can assist with your unique needs. Our team is ready to provide expert solutions tailored to your requirements.
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